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CPL MICRON-LUB™ LUBRICATION UNIT

MCD SERIES

MCD SERIES

SPECIFICATIONS

OIPERATING FLUID Cleaned oil removed compressed air. (Use oil removal filter, and compressed air that was prepared more than quality class: 2.6.3.of the compressed air quality classification by ISO 8573-1.)
OPERATING PRESSURE 0.15 ~ 0.35MPa
MANIFOLD PRESSURE 0.03 ~ 0.25MPa
PUMP OUTPUT CAPACITY 0.015cm³
PUMP SHOT FREQUENCY 1 shot / 3min ~ 10 shot / min
AMBIENT TEMPERATURE 5 ~ 50°C
PORT SIZE Air Supply (IN):Rc3/8, Micron-fog OUT: Rc1/2
VISCOSITY RANGE OF
LUBRICATING OIL
ISO VG32 ~ 68 *1
AIR CONSUMPTION 500dm³ / min (ANR) max. *2
OIL TANK CAPACITY 1000cm³ (effective capacity 800cm³)
RATED VOLTAGE AC100V, AC200V, DC24V *3
MASS(kg) About 3.6kg (in case of MCD-01L2-*Y30/*Y31 type)
About 5.0kg (in case of MCD-01L2-*Y32/*Y33 type)

*1. Lubricating oil should be suitable for the mist lubrication.

*2. The amount of air consumption changes with Manifold pressure and the number of Fog-nozzles.

*3. The level switch and a pressure switch attached can be used by AC100V or DC24V rated voltage.

*3. It is impossible to use with AC200V.

** Use this lubrication unit within specifications.


MC9 SERIES

MC9 SERIES

SPECIFICATIONS

FLUID Dry compressed air filtered with 5μm element
OPERATING PRESSURE RANGE 0.15 ~ 0.35MPa
MANIFOLD PRESSURE RANGE 0.03 ~ 0.25MPa *1
ENDURABLE PRESSURE 0.5MPa
AMBIENT TEMPERATURE 5 ~ 50°C
PORT SIZE Air supply: Rc3/8       Fog out: Rc1/2
LUBRICANTS ISO VG32 ~ 68
(To be suitable for mist lubrication)
AVAILABLE OIL SHOTS RANGE 1 ~ 20 shots / min.
OIL OUTPUT PER SHOT BY PUMP 0.05cm³/one shot
OIL RESERVOIR CAPACITY 1000cm³ (Effective capacity: 800cm³)
AIR CONSUMPTION Max. 500dm³/min. (ANR) *2
RATED VOLTAGE AC100V, AC200V, DC24V
PROTECTION CLASS IP54 equivalent (For basic model)
MASS(kg) 3.7
(5.5kg: For the unit with air control unit)

Lubricant :
Lubricant should have oil atomization characteristics compatible with mist lubrication, and recommendation or designation by machine manufacturer / bearing maker is also required.

Viscosity :
Lubricants graded ISO VG32 ~ 68 are recommended. If other viscosity is required, confirm compatibility of lubricant with Micron-Lub lubrication.

Note:

*1 In case of application under 10°C of ambient temperature, adjust manifold pressure more than 0.05MPa

*2 Air consumption may be changed by using manifold pressure and quantities of Fog- Nozzle.


MC5 SERIES

MC5 SERIES

MC5 SERIES

SPECIFICATIONS

MODEL NO. MC5-02H2-※※※※Y MC5-02H4-※※※※Y
 FLUID

Cleaned and dry compressed air

(5μm element, oil removal filter)

 OPERATING PRESSURE RANGE 0.13 ~ 0.5MPa
 AIR INLET Rc3/8
MICRON FOG OUTLET Rc1/2
AMBIENT TEMPERATURE 5 ~ 50°C
RECOMMENDED VISCOSITY RANGE FOR OIL ISO VG 32 ISO VG 32 ~ VG 68
ADJUSTABLE OIL SHOT RANGE 1 ~ 20 shot/min. (0.025cm³/one shot) 1 ~ 20 shot/min. (0.1cm³/one shot)
OIL CONSUMPTION less than dripped oil amount x0.3
AIR CONSUMPTION Max. 500dm³/min. (ANR)
RATED VOLTAGE • AC-100V 50/60Hz, AC-110V 60Hz
• AC-200V 50/60Hz, AC-220V 60Hz
• DC-24V
ELECTRICAL CONSUMPTION 30 VA (30 W)
OIL RESERVOIR CAPACITY 1000cm³ (Effective capacity: 800cm³)
MASS(kg) 9.5 (for model “S”, “F”, “K”, “T”)

SEMI-DRY LUBRICATION UNIT

L32 SERIES

L32 SERIES

SPECIFICATIONS

OPERATING FLUID Compressed air filtered with 5μm element
OPERATING PRESSURE 0.2 ~ 0.5MPa
AMBIENT TEMPERATURE 5 ~ 50°C
PIPE SIZE Rc3/8
LUBRICANT General lubricating oil, Vegetable oil for cutting,and others
VISCOSITY 32cSt (consult us for other viscosity)
OIL SHOT RANGE

8~ 20 shot / min.

・・・Air Pulse Operated Model


1 ~ 20 shot / min.
・・・Electric Pulse Operated Model

OIL OUTPUT RATE OF PUMP 0.01 ~ 0.05 cc/shot (adjustable for each pump.
2 pumps are equipped on the standard unit.)
RESERVOIR 700cc (500cc: effective)
LEVEL SWITCH CAPACITY 10VA /AC,10W/DC(for the model with level switch)
MASS OF MAIN UNIT(kg) 4.5(approx.)
Rated Voltage & Electrical
Current of Solenoid
AC 100V 50/60Hz AC 200V 50/60Hz DC 24V
Air supplying
solenoid valve
Inrush 0.205A 0.103A 0.380A
Hold 0.180A 0.088A
Pump actuating
solenoid valve*1
Inrush 0.018A 0.015A 0.070A
Hold 0.015A 0.011A

*1. Equipped only on the L32 unit of Electric Pulse Operated model.


MQ4 SERIES

MQ4 SERIES

SPECIFICATIONS

Operating Fluid *1 Purified pressure air, and contains no oil
Supply Pressure for IN Port *2 0.2 ~ 0.8MPa
OUT Port Pressure containing Fog Almost equal to IN port supply pressure
Withstanding Pressure 1.2MPa
Ambient Temperature 5 ~ 50°C
Viscosity of Lubricating Oild *3 ISO VG 32 ~ 68
Setting of the Number of Shots 1 ~ 60 shots/min
(quantity: 0.08cm³ by 1shot)
Oil Reservoir Capacity 1000cm³ (effective capacity)
Pipe Size Air in (Supply Port) : Rc3/8
Fog Alt (Fog Output Port) : Rc1/2
Maximum Air Flow Amount About 500dm³/min
Electrical Current of Solenoid Valves 80mA max. (to PV, SV)
Protection grade structure Equivalent to IP54
Mass(kg) About 10

*1. In order to protect a Fog generation mechanism Ecomizer from the failure by supply air containing oil, attach an oil removal filter to IN port side. And install a filter of 5É m element upstream to the oil removal filter to lengthen the service period of the oil removal filter.

*2. As the Fog generation mechanism Ecomizer can usually generate Fog with pressure difference of less than 0.02MPa, the pressure near IN side supply pressure is available for Fog output pressure.

*3. The oil used for MQ4 unit should select oil of viscosity which becomes under operation and within range of 10~150cSt.

*Note:
In order to carry out the interval action of the plunger pump for an operation of MQ4 unit, prepare a twin timer, or a programmable controller, etc. in advance. And the electrical control circuit for a semi-dry lubrication system should be formed by the user sides.


MCA SERIES

MCA SERIES

SPECIFICATIONS

Operating Fluid  
Max. Supply Pressure 1.0MPa
Operating Pressure 0.2 ~ 0.7MPa

Manifold Pressure

(Output Pressure)

0.05 ~ 0.6MPa
Pipe Sizes  
Oil Viscosity ISO VG32 ~ 68
Max. Number of Oil Shots 60 shot/min
Oil Quantity per Shot of Pump 0.05, or 0.08dm³, by models
Air Flow Amount 500Nℓ/min
Ambient Temperature 5 - 50˚C
Rated Voltage AC100V, DC24V
Mass(kg) 7.5

Model Numbers Equipped Pump By-pass Air Control Other Equipments
MCA-0BB3-*DB4 For Fog output, and
For Liquid oil output
Fixed difference
pressure regulator
• Manifold Pressure Switch,
• Filter/Regulator with solenoid valve (D04 type)
MCA-0BB3-*DB6 2 Pumps For Fog output

HYBRID LUBRICATION UNIT

MCB SERIES

MCB SERIES

SPECIFICATIONS

LUBRICATION SYSTEM Hybrid lubrication
(1) CPL Micron-lub™ lubrication
(2) Intermittent constant oil lubrication
OIL TANK CAPACITY 6,000cm³ (Nominal), 4,300cm³ (Effective)
Low oil level switch equipped
RECOMMENDED OIL ISO VG32 ~ 68 with suitability for mist
lubrication
AMBIENT TEMPERATURE 5 ~ 40°C
RATED VOLTAGE AC-100V
MASS(kg) 16

EACH SPECIFICATIONS

CPL Micron Lubrication Intermittent Constant Oil Lubrication
Fluid Clean compressed air* Pump Type Gear pump
Operating Pressure 0.15 ~ 0.35MPa Oil Output 90cm³/ Min. (50Hz)
Manifold Pressure 0.03 ~ 0.25MPa Output Pressure 1.5MPa. Max.
Endurance Pressure 0.5MPa Motor Intermittent
Air Consumption 500dm³/ Min. (ANR) Oil Output Port M10×1
Oil Amount / Shot 0.05cc Elect. Consumption 0.2A (Motor)
Available Nos. of Shot 1 ~ 20 Shots / Min. - -
Pipe Size Air Supply Rc3/8
Fog Out Rc1/2
Elect. Consumption 70mA (Pump)

* : Filtered with under 5 micron element and dried air


 
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